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About IW Best Plants
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About
IW's Best Plants Program
Purpose
Established in 1990, IndustryWeek's
annual salute to outstanding manufacturing facilities has two purposes:
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To recognize plants that are on the leading edge of efforts to increase
competitiveness, enhance customer satisfaction, and create stimulating and
rewarding work environments.
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To encourage other manufacturing managers and work teams to emulate the
honorees by adopting world-class practices, technologies, and improvement
strategies.
Criteria
Candidate facilities are judged by a panel of IndustryWeek editors, who
may solicit independent evaluations from manufacturing experts and other
knowledgeable persons. The panel looks for evidence of:
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A comprehensive effort to achieve world-class manufacturing capability.
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Management practices geared to motivating achievement of breakthroughs in
operating performance and customer satisfaction, as well as cultivating
continuous improvement.
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Strong quality systems and results, including evidence of low defect rates and
good process-control capability.
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Extensive employee involvement and empowerment programs, especially efforts to
create and provide training for high-performance work teams.
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A strong customer focus, including formal customer-satisfaction programs,
customer involvement in product design, employee contact with customers, and
efforts to reduce customer leadtimes.
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Effective supplier-partnership programs, including efforts to solicit supplier
evaluations of plant practices.
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Appropriate use of technology, as required by changing business needs.
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Flexible and/or agile production systems capable of responding quickly to
customer needs and shifts in the marketplace. The flexibility may be the result
of intelligent automation and information technology,
just-in-time/continuous-flow production systems, use of quick-changeover
methods, a multiskilled workforce, small-lot production, focused-factory plant
design, or other lean initiatives.
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Improvements in manufacturing operations, including shortening of manufacturing
cycle times, improvements in productivity, and reduction of inventories.
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Proactive environmental and safety practices.
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Meaningful community involvement and support programs.
Eligibility
Candidates for IndustryWeek's North American Best Plants competition
must:
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Be a single manufacturing plant or a combination of related facilities within a
specific geographic location (not to exceed a 25-mile distance from plant to
plant) and under the direction of a single management team. To qualify as a
manufacturing facility, the plant's output should be a physical product
representing value-added.
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Have completed at least three years of operation as of January 1, 2009. Plant
startup on or before January 1, 2007.
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Be located within the United States or its territories, Mexico, or Canada.
Eligibility is not limited to plants owned by U.S.-based parent companies.
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Not have been honored as an IW Best Plants in the previous two years.
Selection
Process
IndustryWeek's Best Plants Benchmarking Database
Use
data straight from this year's Best Plants competition to improve your
operations.
IndustryWeek's Best Plants Benchmarking Database (9.0) offers
you the ability to create customized benchmarks for your business. Over 200
metrics are available for you to adjust and filter results for a customized
solution.
Click here to find out more.
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Completed applications are reviewed by a judging panel of IW editors.
Using a weighted scoring system, the composite ratings of the judges determine
the Best Plants finalists. The finalists receive a second questionnaire seeking
documentation of achievements and presenting plant-specific follow-up
questions.
After a subsequent review of the information submitted in the follow-up
questionnaire, along with additional supporting materials, the IW judging panel
tentatively selects 10 North American winners, pending validation during site
visits. The 10 confirmed winners are publicly recognized.
Benefits
Of Participation
All entrants receive the following: a customized benchmark report;
complimentary access to the dynamic online IW Best Plants Benchmarking
Database; an IW Best Plants Statistical Profile; and reduced or complimentary
registration to the IW Best Plants conference.
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IndustryWeek spotlights the winners and their strategies for success in the IW
Best Plants Signature issue, which mails each year in January. Gain national
recognition and give your employees a public pat on the back for their hard
work.
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Winners receive two years of access to the IW Best Plants Online Database, as
well as two complimentary registrations to the annual IW Best Plants
conference.
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Finalists receive one-year access to the IW Best Plants Online Database and one
complimentary registration to the annual IW Best Plants conference.
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Applicants that do not qualify as a winner or finalist receive one-year access
to the IW Best Plants Online Database and 50% off one registration for the
annual IW Best Plants conference.
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All applicants also receive customized benchmarking reports that show how their
metrics compare with all other applicants (in the aggregate) in 2009. In
addition, all participants receive an IW Statistical Profile that provides
benchmarking data from five years of Best Plants winners and finalists.
Application
Fee
A fee of $1,000 for small companies and $1,500 for medium and large companies
must be submitted along with the application. Based on total company-wide
employment, not the number of employees at the specific manufacturing location
entering the competition, Small companies are defined as independent
corporations with fewer than 500 full-time and equivalent hourly and salaried
employees. Medium and large companies are defined as corporations with 500 or
more full-time and equivalent hourly and salaried employees. There are no
additional fees for the validation site visits. Companies that enter three or
more plants in the competition receive a 15% discount off of the application
fee for each facility.
Need
More Information?
View the full
guidelines for IW's Best Plants competition,
or download an application for the 2010 Best Plants
competition.
E-Newsletter:
Continuous Improvement
Pick up pointers from the top manufacturers in North America and identify
action steps that can make your facility shine. Continuous Improvement will
give you previously unpublished best practices, benchmarking charts, and
lessons learned -- straight from the winners and finalists of IndustryWeek's
annual Best Plants competition.
Sign up today.
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